Impulse Heat Seal Articles and White Papers

Sustainable Heat Sealing for the Future Manufacturers are under growing pressure to reduce energy use, minimize material waste and keep equipment adaptable as packaging requirements change. The right heat-sealing technology can help address all three priorities. TOSS Machine Components helps OEMs and end users build efficient impulse heat-sealing systems designed for reliable performance today and

How to Achieve Consistent Seal Quality in Form-Fill-Seal Equipment How engineered heat-sealing systems improve seal quality, throughput, and machine uptime Form-fill-seal (FFS) equipment is used across the packaging industry to form a package from film, fill it with product, and seal it for protection, transport, and display. Consistent heat sealing is one of the most

Challenges Sealing Foil Pouches: What Packaging Engineers Need to Know Heat sealing foil pouches should be straight forward, but foil introduces unique challenges that can quietly erode seal strength, cosmetic quality, and process reliability if the system is not designed correctly. For PackworldUSA and TOSS Machine Components, Inc., these are exactly the kinds of problems

Introducing the New PIREG®-C2-210 PROFINET® Controller: Precision Heat Sealing for Modern Manufacturing— We’re excited to announce the launch of our latest innovation, the PIREG-C2-210 PROFINET Controller! Designed with the needs of today’s packaging and manufacturing industries in mind, the PIREG-C2-210 sets a new standard for precision, reliability, and seamless integration in heat sealing applications. Why

The Evolution of Electric Vehicle Battery Packaging: Electric vehicles (EVs) have taken the automotive world by storm, promising reduced emissions, improved performance, and a sustainable future. However, the engineering behind EVs presents a unique set of challenges, particularly when it comes to packaging the heart of the EV: the battery. As the global market for

TOSS Machine Components Highlights PIREG®-545 Panel Mounted Impulse Heat Seal Controller Precision and efficiency are essential to successful packaging processes. This was top of mind when designing the PIREG-545 panel-mounted impulse heat seal controller, the latest innovation from TOSS Machine Components, Inc. This cutting-edge impulse heat seal controller is specifically engineered to meet the demanding

The Evolution of Impulse Heat Sealers The Original Impulse Heat Sealer was a Start but… Unreliable TOSS® Technology and PIREG® Impulse Temperature Control have advanced the evolution of allowing perfect seals every time! Virtual perfection has now been achieved using closed-loop Variable Resistance Control (VRC), the validatable mode of heat sealing. The electrical resistance of

Crash Course: Heat Sealers and Sealer Validation First Step A consistently reliable seal is the holy grail of a successful medical device launch and life cycle. Finding the right equipment, properly calibrated and validated, with optimal performance into the future is a major effort. It is also one of our personal favorite projects: helping clients

Can Heat Seal Temperature be Measured? Experienced users of heat-sealing equipment seem to agree that it is difficult to accurately measure the temperature of the sealing device at the point where it engages the workpiece. Wafer-thin thermocouples can be used as a referee for monitoring, but it is a challenge to have them produce accurate

Process Control Improves Heat Seal Quality Precise parameter control is the key to rapid, cost-effective production of high-quality seals. Polymer producers continue to create unimaginable new plastic materials with superior properties for the production, protection, and display of products. Many of the newer polymeric structures, with improved strength, clarity, and barrier qualities, require greater precision

Precision Heat Sealing— Art or Science? In recent years the methods and means of sealing plastic films and joining plastic components has advanced from an art to a science by the development and introduction of processes, designs, and controls that virtually guarantee perfect bonding every time.  The development of this capability has been driven by

Unlocking the Power of Impulse Heat Sealing for Electric Car Batteries Electric vehicles (EVs) have emerged as a beacon of sustainable transportation, offering a cleaner alternative to their fossil fuel counterparts. Central to the efficacy and reliability of EVs are their batteries, which serve as the heart of their power systems. Ensuring the safety and